Blogs
Thickness Information of Composite Materials
Thickness Information of Composite Materials Industrial Thickness Information Of Composite Materials Thickness Description Introduction: Composite materials consist of two or more materials which include a substrate or base material such as paper, cotton cloth, or glass cloth along with a resin or adhesive such as epoxy, melamine, or silicone. To make a thermoset laminate, the base material is coated with the adhesive so that layers of material can be pressed under heat and pressure into sheet form. The Problem: Composite material thickness needed to be verified prior to forming or [...]
LED SUBSTRATE THICKNESS
Industry Semiconductor Applications Photolithography Using Capacitance Sensors Measurement Type Positioning Description Remember that old acronym, GIGO? Garbage in garbage out, it can apply to raw materials as well as programming. Sapphire wafers need to be of a certain quality to ensure maximum yield. Excessive TTV, Bow, and Warp lead to premature LED failure. LED manufacturers need to inspect incoming wafers. Wafer producers also need to check and control TTV, Bow and Warp. The market for sapphire wafers, driven by the growth in LED manufacturing, is booming. While the price [...]
Semiconductor Wafer Lapping and Displacement Measurement
Semiconductor Wafer Lapping and Displacement Measurement Semiconductor Semiconductor Wafer Manufacturing Displacement Description Semiconductor Wafer Lapping and Displacement Measurement This application note explains how MTI's Accumeasure technology was used with a lapping machine to measure displacement (wafer material removal) and determine the new semiconductor wafer thickness. Changes in electrical capacitance (displacement) were measured and then directly converted into a 24-bit digital reading to obtain precise digital thickness measurements. During lapping, a wafer of known start thickness is placed on a rotary lapping table. The backside of the wafer faces downward and [...]
Measuring Piezoelectric Properties with Fiber Optics
Measuring Piezoelectric Properties with Fiber Optics Research & Development Piezoceramic, 1-3 Pzt / Polymer Composite And Pvdf Film Amplitude Description Figure 4: Fiber Optic MTI 2100 Fotonic Sensor Introduction Researchers from the University of Arizona used the MTI-2000 Fotonic Sensor to measure the indirect piezoelectric properties (d33) and strain of bulk ferroelectric and thin film samples. The team then correlated these results with data acquired from direct piezoelectric effect measurement. By comparing data sets, the researchers concluded that the MTI-2000 provides a useful optical technique for measuring the [...]
Thickness Gauge Measurement With Conductive Wafers and Thin Films
Thickness Gauge Measurement With Conductive Wafers and Thin Films Consumer Electronics Electronics Parts Profiling Thickness Description Using MTI's capacitive thickness gauge Proforma 300i with conductive wafers and thin films G = (a+b+t1+t2 ) Where G is the fixed gap between two probes When making the thickness measurement t2 can appear as t2 (film thickness) when it is a conductor, or 0 thickness when t2 is just air. So t2 will vary between the actual film thickness t2 if it's a conductor all the way down to 0 thickness if [...]
PIEZO STAGE POSITIONING
Industry Consumer Electronics Applications Piezo Stage Measurement Type Positioning Description Positioning stages using piezoelectric stack actuators (PEA) have very high resolution. However, it is difficult to achieve precise dynamic motion tracking using traditional linear controllers such as PID due to the inherent hysteresis nonlinearity of piezoelectric materials and the phase lag associated with such controllers. Capacitance Sensors are ideal for measuring the actual piezo stage position and correcting for the inherent nonlinearity through closed loop feedback. They have the stability, bandwidth and high resolution needed to do the job. [...]
Two Ways to Measure Stamped Sheet Metal Thickness
Two Ways to Measure Stamped Sheet Metal Thickness Solar, Semiconductor Measurement of Ungrounded Targets Thickness, Metrology Description Learn how to measure stamped sheet metal thickness with MTI's Digital Accumeasure, a high-precision capacitance measurement system with nanometer accuracy and stability. Problem High silicon steels are alloys of iron and silicon that are easily magnetized and demagnetized. They can be supplied as sheet metal with a very thin dielectric coating. As this application note explains, precise measurements of stamped samples with a dielectric coating of ~ 10µi were needed. Solution MTI’s Digital [...]
Two Ways to Measure EV Battery Plate Thickness
Two Ways to Measure EV Battery Plate Thickness Animation showing a system setup used to measure the thickness of thin conductive films such as electric vehicle (EV) battery electrodes. Description Learn how to measure EV battery plate thickness with MTI’s Digital Accumeasure, a high-precision capacitance measurement system with nanometer accuracy and stability. Problem Lithium battery plates for electric vehicles consist of lithium ion compounds applied to either a copper plate substrate (cathode plate) or an aluminum substrate (anode plate). The plates are approximately 100-200 um thick ( .004 - .008 inch). [...]
Dynamic Measurement of Small Oscillatory Motions
Dynamic Measurement of Small Oscillatory Motions Research & Development Piezoelectric Stack Motion Fotonic Systems Displacement Description This application note describes the measurement of a very small oscillatory motions (nanometers) produced by a piezo electric device with the MTI-2100 and the MTI-2032RX high-resolution module. Fotonic™ sensors from MTI Instruments are ideal for making dynamic measurements of very small oscillatory motions. Using the MTI-2100 Fotonic Sensor with a spectrum analyzer, angstrom level measurements are possible. Would you like to know more? Okay, let's set up some basic equipment and get started. Piezo [...]
Interfacing MTI’s Digital Accumeasure to Measurement Computing’s DASYLab with Modbus
Interfacing MTI's Digital Accumeasure to Measurement Computing's DASYLab with Modbus Interfacing MTI's Digital Accumeasure to Measurement Computing's DASYLab with Modbus Displacement Description Laptop running MC DASYLab1 © and MTI Digital Capacitance sensor over Modbus TCP/IP Measurement Computing's DASYLab data acquisition software is easy to use and allows measuring with multiple system sensors (analog and digital). You can plot the results of multiple sensors versus time or encoder position and store the data with DASYLab. This application note describes how to interface MTI's Digital Capacitance Sensor over Ethernet TCP/IP. The DASYLab Modbus [...]