Blogs
Industrial
Industrial The following example case studies demonstrate how GaGe products and services have been successfully applied in various data acquisition industrial applications. We encourage you to contact us and discuss your application in more detail with our engineering team. GaGe can provide tailored custom hardware and software solutions to meet specific application requirements. Industrial Nuclear Reactor Tube Testing Avionics Bus Monitoring Improving Performance of Gas Compressors Gas Turbine Monitoring Plasma Coating of Airplane Parts Film Sound Quality Control Monitoring Critical Variables Electrical Cable Testing Nuclear Reactor Cooling Liquid Flow Measurements Pulsed Electric Field Food Processing Machine Tools [...]
Radar Altimeter
Radar Altimeter Customer Case In this RADAR application the customer has pulses coming in at 1660 Hz. For every pulse they need to capture 500 samples which, at that rate, will amount to 1.7 Megs of data every second. The experiment will be running for at least a few minutes. They would then like to log all the captured data to the PC host memory. The final requirement is for the system to be on the PCI bus. By having the system on the PCI bus, the customer can stream the data directly to the PC's memory, which is [...]
Ultra High-Speed Radar
Ultra High-Speed Radar Customer Case This application requires the acquisition of very fast analog signals at relatively slow sample rates for a long period of time. In other words, the input bandwidth requirement is very high (1 GHz), but the sampling rate needs to be no more than 5 or 6 MSPS. The most important requirement is that the acquisition must go on, without any breaks, for many hours. The customer does not need very high dynamic range. In fact, a 4-bit A/D converter will be sufficient. The customer has already identified a 4-bit A/D chip from TRW which [...]
Radar Rackmount System for Large Record Lengths
Radar Rackmount System for Large Record Lengths Customer Case The customer needs to acquire data from his radar system at a sampling rate of 1.5 MSPS for two channels (I & Q). At the moment, this data must be acquired for at least 10 seconds, but the record length may increase by almost 100 times in the future. This equipment needs to be installed in a rackmounted environment, so the host computer must have rackmount capability. An integrated monitor is also important as it eliminates the need to purchase a rack-mounted monitor. Keyboard and mouse must also be rackmountable. [...]
Interfacing to Offset IF Radar Altimeter
Interfacing to Offset IF Radar Altimeter Customer Case The customer is using an offset IF radar to map forest terrain density. The equipment will be mounted in an aircraft, which will also be carrying a Global Positioning System (GPS) for reference. The plane will fly at an altitude of 10,000 feet. A 512 ns radar pulse will be sent out and a return pulse will be received about 20 uS later, from which 10,000 samples will be acquired. After the pulse is received, there will be a relatively long re-arm time of about 250 to 300 uS for the [...]
Trigger Out Modification for CP500 Class Boards
Trigger Out Modification for CP500 Class Boards Customer Case Many A/D applications including Ultrasonics, Radar, Lidar, Hard Disk testing and CCD capture require maximal synchronicity between a trigger and the sampling clock. GaGe Case Solution GaGe now offers the TRIGGER OUT option as a means of synchronizing systems to the sampling clock on GaGe's CP500-class of A/D and scope cards, including CS8500, CS12100 and CS1250. The need for synchronicity can be understood by considering a typical ultrasonic pulse-echo system. An ultrasonic pulser-receiver generates ultrasonic pulses from a transducer which, microseconds later, receives echo signals reflected from a test specimen. [...]
Monitoring Critical Variables
Monitoring Critical Variables Customer Case The customer wanted a quick visual inspection of many readings of slow varying parameters. Readings of pressure, temperature and voltages had to be compared with reference values and the differences had to be displayed in analog fashion in the form of a simple visual display. A Go/No Go decision had to be reached almost instantly. GaGe Case Solution The solution suggested by a major electronics company was to multiplex the differences 32 readings a channel for two channels, this gives a total of 72 reading in one display. The zero line is the no [...]
Hopkinson Bar Testing (Stress Pulse Reaction Testing)
Hopkinson Bar Testing (Stress Pulse Reaction Testing) Customer Case This customer is involved in testing materials for how they react to stress pulses. The idea is to introduce a stress pulse into the Material Under Test (MUT) and monitor it as it travels through the material. This method of material characterization is also known as "Hopkinson Bar" testing. Multiple sensors pick up the reaction of the material and provide outputs which need to be digitized. These outputs are transient signals of approximately 2 Volts and have a rise time of approximately 600 nanoseconds. The resulting system must be programmable [...]
Vibration Test Equipment Instrument Grade Chassis
Vibration Test Equipment Instrument Grade Chassis Customer Case The customer is in the business of building Vibration Test equipment for semiconductor, automotive and aerospace industries. Their product is currently housed in Industrial Grade PCs which they integrate themselves. They currently purchase the chassis from an off-shore company. Their major problem is product differentiation: their product looks like "just another PC" and, therefore, cannot command a better price point. They also presently have to ship a separate monitor, as one is not integrated in the chassis. They want to upgrade the chassis to one of better quality, with a more [...]
Non-Destructive Testing (NDT)
Non-Destructive Testing (NDT) Customer Case This customer manufactures non-destructive test equipment which allows customers such as steel mills to test the quality of their end-products. Presently, the ultrasound frequencies being used are centered at either 5 MHz, 10 MHz or 15 MHz. The worst case analog bandwidth requirement in this case is 35 MHz. In order to set up their equipment properly, the customer presently views the return signal (including the flaw) on an analog oscilloscope with a sweep time of either 50 us or 100 us (providing approximately 5 to 10 inches of depth in a metal). The [...]