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Measuring Brake Rotor Thickness Variation with Capacitive Sensing

Brake rotor thickness variation, or disc thickness variation (DTV), causes uneven wear to brake rotors, disc-shaped automotive parts that are squeezed between brake pads to slow or stop a vehicle’s wheels. When a brake rotor has areas of different thickness, the amount of clamping force that’s applied across the rotor’s surface varies. These differences in clamping force lead to difference in torque, and the results may include brake shuddering, pulsating, or vibration. Even under normal driving conditions, brake rotors are subjected to extreme conditions that can cause performance-related issues. To ensure that brake rotors can perform properly without problems such [...]

By |April 12th, 2019|Categories: Brand-MTI, Industry-Aerospace, Industry-Automotive, Industry-Consumer Products, Industry-Government/Military, Industry-Manufacturing, Industry: Transportation, Knowledge Center-MTI, Products-MTI-Capacitance, Whitepapers-MTI, Z-REPUB, z1|Comments Off on Measuring Brake Rotor Thickness Variation with Capacitive Sensing

Proforma 300i SA Video Shows Semiconductor Metrology

MTI Instruments, a worldwide leader in precision measurement solutions, has released a YouTube video that shows how its Proforma™ 300i SA semi-automated measurement tool measures silicon carbide wafers for semiconductors. George Relan, MTI’s Global Director of Sales, demonstrates how the desktop metrology system provides non-contact full wafer scanning and 3D mapping of measurement features such as thickness and shape. MTI’s video also shows how the Proforma 300i SA interfaces with an external computer and provides powerful Windows-based software for analysis and reporting. By utilizing MTI push/pull technology, the Proforma 300i SA doesn’t require the semiconductor wafers to have a [...]

3D Integrated Circuits Use Capacitive Sensing to Ensure Coplanarity

Three-dimensional (3D) integrated circuits (ICs) feature silicon wafers and dies that are stacked vertically for improved device performance. By using the Z-axis, 3D ICs can overcome the power and footprint limitations associated with two-dimensional (2D) integrated circuits. Yet 3D ICs need coplanar surfaces to contact all of the pads, pins, and pillars. To determine coplanarity, semiconductor manufacturers measure the angle and gap between two planes. Bonding tool actuators use these measurements to adjust components and ensure that all device pins and solder balls reside on the same geometric plane. This process, active parallelism compensation, promotes proper bonding without residual [...]

By |January 18th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Consumer Products, Industry-Electronics, Industry-Manufacturing, Industry-Semiconductor, Industry-Semiconductor-MTI, Industry-Sensors, Z-REPUB, z1|Comments Off on 3D Integrated Circuits Use Capacitive Sensing to Ensure Coplanarity

About Wafer Bow And Warp Measurement Systems

Semiconductor/Solar Wafer Bow And Warp Metrology/Surface About Wafer Bow And Warp Measurement Systems Thickness Measurement for Metrology Systems ASTM F657: The distance through a wafer between corresponding points on the front and back surface. Thickness is expressed in microns or mils (thousandths of an inch). Total Thickness Variation (TTV) ASTM F657: The difference between the maximum and minimum values of thickness encountered during a scan pattern or series of point measurements. TTV is expressed in microns or mils (thousandths of an inch). Figure above shows a wafer placed between two non-contact [...]

Laser Thickness Gauge System Principles

Microtrak™ 3 TGS The Microtrak™ 3 TGS system is specifically designed for thickness applications utilizing two lasers. The product can be used in a standalone configuration or easily interfaced with PLCs and PCs. Each module contains an integral LCD display and keypad for setup and display of measurements. A USB serial port also allows control by a laptop computer. Basic PLC or control input/output is provided by discrete digital I/O lines or a Modbus® interface. Laser Triangulation Principle The Microtrak™ 3 TGS system uses the principle of laser triangulation to perform a one dimensional [...]

By |August 5th, 2017|Comments Off on Laser Thickness Gauge System Principles

MICROTRAK 4: 1D Laser Displacement Sensor

Accurate and repeatable displacement measurements from highly reflective to dull surfaces Request a Quote Download Microtrak 4 Brochure Compact digital laser displacement sensor head with stable and accurate measurements The latest 1D laser displacement sensor from MTI provides excellent speed and accuracy for even the most difficult applications and provides data output and power through a single USB cable. The MicroTrak 4 is the ultimate 1D laser sensor for measuring height, thickness, displacement, vibration, and more, with a sensor frame rate of 40k Samples/sec. and linearity of 0.03% FSO (Full Scale Output) accuracy and [...]

By |August 11th, 2017|Comments Off on MICROTRAK 4: 1D Laser Displacement Sensor

Common Test and Calibration Uses of the 1510A Portable Signal Generator

Introduction As one of the most versatile and powerful hand-held signal generators on the market, the 1510A is a two-channel, battery-powered, microprocessor-controlled direct digital signal generator. It has an average battery life of 3 hours of continuous use. Weighing in at under two pounds, makes it ideal for use in the field. There are many different ways this sophisticated device can be leveraged to perform precise test and calibration of equipment, wires, cables, sensors and much more. Use Case #1 | Sensor Simulation You can simulate sensors during system development, bring-up, and test.  Often during [...]

By |September 4th, 2024|Comments Off on Common Test and Calibration Uses of the 1510A Portable Signal Generator

Product Education & Training

Education & Training Vibration Measurement & Engine Rotor Balancing High-Speed Data Acquisition Products for Streaming Applications Industry Application Webinars Test & Measurement Solutions for Semiconductor Manufacturers GaGe Digitizers in Ultrasonic Applications Electrical Safety & Compliance Testing for Printed Circuit Board Manufacturers Vitrek Products for Metrologists & Calibration Labs Vitrek Electrical Safety Testing for the Appliance & Consumer Product Industries Compliance Testing for the Lighting Industry Webinar Vitrek [...]

By |March 18th, 2020|Comments Off on Product Education & Training

Selecting a Displacement Sensor / Measuring System

Capacitive displacement sensors Capacitive displacement sensors are non-contact devices that are used for measurements at a high-resolution. It can also be used to check the position of any conductive object as well as measure the width or density of non-conductive materials. Capacitive displacement sensors have a large variety of uses including precision thickness measurements, assembly line testing, assembly metrology, and semiconductor processing. Capacitive displacement sensors can be found in manufacturing facilities all around the globe. There’s more to selecting the proper type of displacement sensor and measurement system than meets the eye. To select the appropriate type of device [...]

By |August 29th, 2017|Comments Off on Selecting a Displacement Sensor / Measuring System

Target Material and Characteristics

Target Material and Characteristics Transparent/Opaque Targets There are a number of measurement systems that are capable of measuring a target that is opaque. When it comes to transparent targets, the measurement system being used must match the material of the target being measured. For example, if you’re attempting to measure plastic you should use a contact-type measurement system such as a micrometer. When performing a soft target measurement, such as film, a non-contact measurement system (such as a laser displacement sensor) should be utilized. Hard/Soft Targets Objects made out of hard material (such as a block of wood), would [...]

By |August 28th, 2017|Comments Off on Target Material and Characteristics
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