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Galvannealing Phosphor Thermometry

Galvannealing Phosphor Thermometry Customer Case During the process of galvanizing, steel is dipped in a bath of liquid tin to increase its resistance to oxidation and moisture. After galvanizing, a precise heat treatment allows control of the mechanical properties of the final galvanized steel. This heat treatment is known as galvannealing. During galvannealing, precise temperature control is necessary to promote the desired grain growth in the steel's tin-rich coating. Galvanneal thermometry is difficult. The rolling of the hot steel makes contact thermocouples and optical pyrometry impractical. A customer's galvanneal furnace is equipped for phosphor thermometry. This novel technique uses [...]

By |March 13th, 2023|Comments Off on Galvannealing Phosphor Thermometry

Machine Tools Characterization

Machine Tools Characterization Customer Case This customer is involved in characterizing machine tools. In order to do this, they need five simultaneous channels capturing 12-bit samples at 50 KSPS, with a 20 us sample width. A total of 5 seconds of data is required. GaGe Case Solution The solution to this problem is a three-card Master/Slave CompuScope 512 system, with each card having 512 Kilosamples of on-board memory. The CompuScope 512 is a 12-bit 5 MSPS A/D card for the ISA bus. As each CompuScope 512 has two channels, this system would provide 6 channels for the customer's application. [...]

By |March 13th, 2023|Comments Off on Machine Tools Characterization

Pulsed Electric Field Food Processing

Pulsed Electric Field Food Processing Customer Case Pulsed Electric Field Food Processing is a continuous food processing system in which beverages (with a known conductivity) are pumped through a chamber containing an electrode. Pulses of high voltage electricity are passed across the electrode, thus through the liquid as well. It is a pasteurization technique being studied at Ohio State University. The need is to be able to monitor, display, and record to hard drive storage, voltage and current waveforms. They need to be able to draw information about the pulse duration, peak voltage, etc. from the recorded waveforms. Waveforms [...]

By |March 13th, 2023|Comments Off on Pulsed Electric Field Food Processing

Capacitance Sensing Provides Two Ways to Measure EV Battery Plate Thickness

MTI Instruments has released an application note that explains how to use capacitance to measure the thickness of the lithium battery plates in electric vehicles (EVs). Manufacturers need to check these plates for thickness before calendaring them together to ensure that the overall battery diameter is within specifications. In EV batteries, lithium ion compounds are applied to either a copper plate substrate (cathode) or an aluminum substrate (anode plate). These conductive plates are separated by a dielectric. MTI Instruments, a global supplier of precision measurement solutions, makes capacitance sensors that can measure thicknesses materials down to nanometers. Moreover, MTI [...]

Nuclear Reactor Cooling Liquid Flow Measurements

Nuclear Reactor Cooling Liquid Flow Measurements Customer Case The customer needs to make a flow meter that is able to measure the flow of liquid through a tube. In this case, water is used for nuclear reactor cooling. The obstacle is that the liquid must be measured while the tube remains intact. GaGe Case Solution Since the customer knows the application, he already has his own signal generator that produces the ultrasound, so he only required a good data acquisition card in order to acquire these ultrasonic signals. An amplified version of the signal coming from the transducer goes [...]

By |March 13th, 2023|Comments Off on Nuclear Reactor Cooling Liquid Flow Measurements

Phase Conjugate Sonar

Phase Conjugate Sonar Customer Case Dissipationless physical systems, such as simple planetary motion or a swinging pendulum, exhibit time-reversal invariance. This means that if time were reversed the way a film projector can be, then the resulting motion would be allowed by the equations governing the system. It follows that if all velocities in a dissipationless system are suddenly reversed, the system will follow a time-reversed trajectory. Dissipationless or adiabatic wave propagation is time-reversal invariant. Phase Conjugate Optics involves the deliberate reversal of complex light paths. A customer is doing Phase Conjugate Sonar using sound instead of light. The [...]

By |March 13th, 2023|Comments Off on Phase Conjugate Sonar

How Aviation MROs Can Maximize Labor Efficiency and Asset Uptime

MTI Instruments is supplying the aviation industry with solutions to the skilled labor shortage and reduced equipment availability. No, our Albany, New York company isn’t providing aviation MROs with more flight line personnel, engine mechanics, or Boeing 737 MAX aircraft. Instead, we’re delivering precision measurement solutions that can help MROs to maximize labor productivity and asset uptime. Solving the Skilled Labor Shortage Aviation MROs have a choice. They can wait for training programs to provide new workers, poach workers from competitors, invest in robots, or look for ways to gain greater efficiency from existing labor assets. About 18 months [...]

By |March 10th, 2020|Categories: Application Notes-MTI, Brand-MTI, Industry-Aerospace, Industry-Compliance Testing, Industry-Government/Military, Industry-Manufacturing, Industry: Transportation, News-MTI-PBS, Products-MTI-Engine Balancing, Z-REPUB, z1|Comments Off on How Aviation MROs Can Maximize Labor Efficiency and Asset Uptime

Trends in High Resolution Sensors for Semiconductor Metrology and Inspection

High resolution sensors are supporting improvements in semiconductor metrology and inspection at vital points in the production process. Because the fabrication of semiconductor wafers may require hundreds of steps and weeks of manufacturing time, early-stage defects that go undetected can have costly downstream consequences. Plus, because semiconductor processing always requires a high degree of precision, advances in fabrication methods seem to require ever-finer measurements in a never-ending quest. Today’s metrology instruments are incorporating high resolution sensors for automated wafer inspection. Resolution, the smallest measurement that a sensor can reliably indicate, may be given in dimensional units such as nanometers [...]

Fiber Optic Sensor Measures Very Small Movements in Piezo Stacks

MTI Instruments, a global supplier of precision measurement solutions, has released an application note that explains how to measure very small movements in piezo devices that convert mechanical energy into electrical energy. Precision measurement of these dynamic, oscillatory motions is required for the research and development (R&D), testing, and troubleshooting of piezo ceramic materials, advanced ceramics that are used in actuators, sensors, and the power modules of ultrasonic welders. Piezo applications range from automotive sensors and medical devices to engineering projects and consumer products. MTI’s App Note explains how its MTI-2100 Fotonic sensor, when used in conjunction with a [...]

By |February 4th, 2020|Categories: Application Notes-MTI, Brand-MTI, News-MTI, Products-MTI, Z-REPUB, z1|Comments Off on Fiber Optic Sensor Measures Very Small Movements in Piezo Stacks

Position, Displacement, and Vibration Measurement with Precision, High Resolution, and Flexibility

The MTI-2100 Fotonic™ sensor uses advanced fiber optics and electronics to precisely measure position, displacement, and vibration. This high-resolution, non-contact metrology system supports a wide range of interchangeable fiber-optic probes and works with almost any surface, including metallic, composite, plastic, glass, ceramic, or liquid. Made in the USA by MTI Instruments, the MTI-2100 Fotonic™ features a modular design and supports application-specific requirements in R&D, quality, and process control. With its dual channel capabilities, the MTI-2100 Fotonic™ sensor allows users to make simultaneous measurements, such as for structure dynamics and modal analysis. All probe modules have two distinct operating ranges [...]

By |November 14th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Aerospace, Industry-Automotive, Industry-Compliance Testing, Industry-Consumer Products, Industry-Government/Military, Industry-Manufacturing, Industry: Transportation, News-MTI-PBS, Products-MTI-Engine Balancing, Z-REPUB, z1|Comments Off on Position, Displacement, and Vibration Measurement with Precision, High Resolution, and Flexibility
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