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How the Aviation Industry Solves Vibration and Balancing Challenges

The aviation industry spends significant amounts of time and money on problems caused by engine vibration. Imbalance, the most common cause of engine vibration, happens because of bird strikes and other impacts, but also because of natural wear and corrosion that redistribute mass. In turn, out-of-balance parts can result in cabin noise, metal fatigue, and cracked turbine, fan, or compressor components. In the most extreme cases, catastrophic engine failure may result MTI Instruments, a worldwide supplier of precision measurement solutions, makes equipment for monitoring vibration levels and balancing rotors. For maintenance, repair and overhaul (MRO) crews who want to [...]

How to Reduce Inconsistent Wafer Measurements

How to Reduce Inconsistent Wafer Measurements Avoid 5 Common Mistakes That Destroy Wafer Measurement Accuracy You take pride in your work. You’re precise, accurate and depend on the right metrology equipment. Then why are your bare semi-conductor wafer measurements sometimes inconsistent? It may be something you’re doing (or not doing) — without realizing it. MTI Instruments discovered there are five common mistakes that engineers and users make with bare semi-conductor wafers. The “Five Mistakes Made When Taking Semiconductor Wafer Measurements” Tech-Brief details these all-too-typical errors that adversely impact [...]

By |August 29th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Electronics, Industry-Semiconductor, Industry-Semiconductor-MTI, ZOK|Comments Off on How to Reduce Inconsistent Wafer Measurements

Five Common Mistakes with Semiconductor Wafer Measurement

Semiconductor wafer measurement requires a high degree of precision. The right metrology equipment and inspection processes are important, but so is procedural consistency and attention to detail. If you’re not getting the results you want, it’s time to look beyond the measurements. With bare semiconductor wafers, users need to avoid these five common mistakes. Mistake #1 | Turning the Device Off Most users turn on metrology devices only when it’s time to use them. As soon as semiconductor wafer measurement is complete, the devices are turned off. This reduces electricity consumption but also introduces thermal instability that can cause [...]

By |August 9th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Compliance Testing, Industry-Consumer Products, Industry-Electronics, Industry-Manufacturing, Industry-Semiconductor, Industry-Semiconductor-MTI, Z-REPUB, z1|Comments Off on Five Common Mistakes with Semiconductor Wafer Measurement

Capacitance Probes: Five Things You Need to Know

Capacitance probes are non-contact measurement devices with a capacitance sensor inside a protective shell or housing. They use cables and connectors to integrate with amplifiers and are an important part of capacitance measurement systems. By using capacitance, engineers can measure physical parameters such as vibration, pressure, liquid levels, metal contamination, and seismic activity – just to name a few. There’s a lot to know about capacitance probes, but five key facts to understand. Capacitance probes are highly accurate and very stable. They’re better than older devices and competing technologies. They require little calibration and support miniaturization and embedding. They [...]

By |July 7th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Compliance Testing, Industry-Sensors, Z-REPUB, z1|Comments Off on Capacitance Probes: Five Things You Need to Know

Capacitance Sensors: Three Things You Need to Know

Capacitance sensors are precision measurement tools for process automation, quality control, and tool automation control. They’re used in a many different industries and are suitable for virtually any application where accuracy is paramount. There’s a lot to know about capacitive sensors (as they’re sometimes called), but engineers need to start with three key questions. What are the parameters to specify when selecting a capacitance sensor? What are factors to consider when embedding a capacitive sensor in an industrial application? What is the future of capacitance-based measurement products? MTI Instruments has been providing U.S.-made capacitance sensor systems for over 50 [...]

By |June 6th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Sensors, Products-MTI-Capacitance, Z-REPUB, z1|Comments Off on Capacitance Sensors: Three Things You Need to Know

How to Implement a Complete Digital Closed Loop Control System

Co-authored by Don Welch, Director of Engineering and Business Development Cory Bufi, Software Engineer Isaac Abbott,Product Innovation Engineer – PBS Group Request Whitepaper Today’s electronic designs often call for reasonably fast and precise positioning of miniature components for process deposition elements such as ink jet nozzles, 3D printing elements etc. And as process control moves from mm positioning to micron to sub-micron positioning it becomes necessary to monitor and control positioning actuators such as piezo flexure stage and voice coil motors. Open loop control of the positioning stage may have been adequate in non-precision applications but piezo electric [...]

By |May 13th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Consumer Products, Industry-Electronics, Z-REPUB, z1|Comments Off on How to Implement a Complete Digital Closed Loop Control System

Fiber Optic Sensors Help Stop Subway Shutdown

Fiber optic sensors will help keep commuters moving between Manhattan and Brooklyn this year and beyond. Recently, New York Governor Andrew Cuomo announced that New York City’s Metropolitan Transit Authority (MTA) would not close the L train tunnel for a planned 15-month repair project. Instead, the MTA will use technology-driven solutions to keep the tunnel open and operational for weekday riders. In a joint statement, a panel that included engineering experts from Columbia and Cornell explained that "The L Train Tunnel project gives us the opportunity to integrate technologies and methods that have never been used before in a [...]

By |January 24th, 2019|Categories: Application Notes-MTI, Brand-MTI, Case Studies-MTI, Industry-Automotive, Industry-Sensors, Industry: Transportation, Products-MTI-Laser/Fiber Optic, Z-REPUB, z1|Comments Off on Fiber Optic Sensors Help Stop Subway Shutdown

3D Integrated Circuits Use Capacitive Sensing to Ensure Coplanarity

Three-dimensional (3D) integrated circuits (ICs) feature silicon wafers and dies that are stacked vertically for improved device performance. By using the Z-axis, 3D ICs can overcome the power and footprint limitations associated with two-dimensional (2D) integrated circuits. Yet 3D ICs need coplanar surfaces to contact all of the pads, pins, and pillars. To determine coplanarity, semiconductor manufacturers measure the angle and gap between two planes. Bonding tool actuators use these measurements to adjust components and ensure that all device pins and solder balls reside on the same geometric plane. This process, active parallelism compensation, promotes proper bonding without residual [...]

By |January 18th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Consumer Products, Industry-Electronics, Industry-Manufacturing, Industry-Semiconductor, Industry-Semiconductor-MTI, Industry-Sensors, Z-REPUB, z1|Comments Off on 3D Integrated Circuits Use Capacitive Sensing to Ensure Coplanarity

Oiling System Uses Capacitive Sensing to Detect Water Contamination

Water contamination can reduce the life of lubricants and increase the frequency of maintenance and repairs. If corrective action isn’t taken before an out-of-limit incident occurs, operational costs can escalate. When unplanned maintenance disrupts operations, productivity suffers and technicians may focus on a quick fix instead of the root cause. To detect water contamination in oil systems, in-line capacitance probes can be used. These flexible, off-the-shelf devices provide automatic and continuous monitoring. Yet checking moisture levels isn’t just about enhancing reliability or eliminating corrosion. In-line capacitance probes improve operations by supporting a proactive approach to maintenance. How In-Line Capacitance Probes [...]

By |January 4th, 2019|Categories: Application Notes-MTI, Brand-MTI, Industry-Energy, News-MTI-Instrumentation, Z-REPUB, z1|Comments Off on Oiling System Uses Capacitive Sensing to Detect Water Contamination

Offshore Wind Supply Chain Uses MTI Capacitance Sensors

Capacitance sensors from MTI Instruments are an important part of the supply chain for offshore wind (OSW) in New York State. According to a recent report from the Center for Economic Growth (CEG), New York’s Capital Region is home to MTI Instruments and dozens of other manufacturers who support this growing form of wind power. The Capital Region also offers essential infrastructure for OSW. As the CEG report explains, the New York State Energy Research Development Authority (NYSERDA) has assessed 54 waterfront sites for OSW-related projects such as component staging, manufacturing, and fabrication. Two of the most promising sites [...]

By |December 18th, 2018|Categories: Application Notes-MTI, Brand-MTI, Industry-Energy, News-MTI, Products-MTI-Capacitance, Z-REPUB, z1|Comments Off on Offshore Wind Supply Chain Uses MTI Capacitance Sensors
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